Endura Flap Replacement Flaps
- Replacement flap compatible with all Endura Flap Pet Door models (flaps are sold individually)
- Easy installation; flap includes, pivot washers, magnet set, and hole plugs
- Original Design has square joints in the corners and comes with Eight (8) one-use hole plugs (4 for original In the Glass pet door models)
-
E2 Design has 45 ° angled joints in the corners, does not require new screw caps but ships with four (4) reusable screw caps
- Thermo Panels, Thermo Sashes, and New Pet Door Guys in the Glass will have no hole plugs
- Upgrade worn-out flaps to boost energy efficiency and weather resistance
- Durable, eco-friendly polyolefin-based polymer material built to withstand extreme conditions
Weather-Tight
Pet Door Looks Good as New
Easy Installation
Product Details
- Compatible with a wide range of models: Designed to fit all Endura Flap Pet Door models, ensuring the perfect fit for your door
- Two design options: Original Design features square joints and comes with eight one-use hole plugs, while E2 Design has 45° angled joints and includes four reusable screw caps
- Enhance energy efficiency: Replace old, worn-out flaps to improve your pet door's insulation and weather resistance, saving on energy costs
- Easy-to-follow replacement process: Comes with all necessary components, including a new flap, pivot washers, magnet set, and hole plugs for a hassle-free installation
- Durable, weather-resistant construction: Crafted with high-quality, eco-friendly polyolefin-based polymer material to endure harsh weather conditions and maintain functionality
- Suitable for double flaps: Purchase two replacement flaps if needed for a double flap configuration
- Customizable hole plug color options: Select a color to match your Door Mount, Wall Mount, or Severe Weather panels for a seamless look
- Expert guidance available: Refer to the provided instructions and instructional videos for a smooth replacement experience
- Separate purchase options for additional parts: Hole plugs, threaded wall studs, retainer clip, and magnets are available for separate purchase if needed
- Reusable rod for most cases: Although not included, the existing rod is often reusable even if the flap is damaged
- Easy sizing: Measure your existing flap and compare to the flap size chart to ensure the correct replacement size
- Comes with flap magnets: Small and medium flaps come with one magnet, while large and extra-large flaps include two magnets; you can adjust the insulation of your pet door by adding or removing the magnets.
Size Chart
| Flap Size | Flap Dimension | Rough Cut Out | Outside Frame Dimension | Stock No. |
|---|---|---|---|---|
| Small | 6" w x 11" h | 8 3/8" w x 15" h | 9 7/16" w x 15 3/4" h | 10PPC06 |
| Medium | 8 " w x 15" h | 10 1/2" w x 19" h | 11 1/2" w x 20" h | 10PPC08 |
| Large | 10" w x 19" h | 12 1/2" w x 23" h | 13 9/16" w x 23 5/8" h | 10PPC10 |
| Extra Large | 12" w x 23" h | 14 5/8" w x 27 1/8" h | 15 5/8" w x 28" h | 10PPC12 |
Flap rods are purchased separately: Stock No. 19PPRod
Installation Instructions
Door/Wall Mount & Vinyl Panel
Difficulty
Easy
Steps
09
Time Required
0.5 Hours
Sections
03
Flags
00
Parts
- 1 Replacement Flap
- 3 Retainer Rings
- 8 Hole Plugs
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
- Drill
Step 1 Remove the Hole Plugs
- First remove the Endura Flap from the door or wall.
- To do this, you will need to remove the hole plugs. Don't worry, we sent you some extra ones!
- You can drill a hole in each plug and wiggle the plug out with a screwdriver to pull them off.
Step 2 Unscrew the Frame
- Next unscrew the frame and remove the whole assembly from the door/wall.
Step 3 Remove Retainer Ring
- Now that the assembly that holds the flap is removed from the door/wall, look for a metal rod at the top of the frame that holds the flap.
- Remove a retainer ring from one end of the flap rod by forcing the ring off with a flathead screwdriver.
- You will need to do the same thing for replacing the inside flap of a Double Flap Door Mount. This is because the tunnel pieces are attached to the interior frame, so they cover up the flap rod. You do not need to complete this step if you are replacing the exterior flap.
Step 4 Remove the Rod
- Once you have removed a retainer ring from one end of the flap rod, you can push the rod through the flap frame until it comes out on the other side.
- Pull the rod out and remove the flap.
Step 5 Expand the Bellows
- Use a blow dryer to lightly heat the sides of the new flap and stretch them out to ensure a better seal.
Step 6 Check the Magnets
- Before installing your new flap you should check to make sure that the magnets in the flap and the frame are attracting correctly.
- If they seem to be repelling, you probably need to flip the flap around so they work properly.
Step 7 Position the New Flap
- Now slide the new flap in place in the frame, and guide the flap rod through the side of the frame, through the flap, and out the other side.
Step 8 Install Retainer Ring
- Push the new retainer ring on by holding the other side of the rod in place while pushing the ring on using your finger.
- Each side only needs one ring, and the teeth need to bent facing away from the flap.
Step 9 Re-Install the Pet Door
- Reinstall the flap and frame into the door or wall.
- Line the holes up so you can see light through them, then screw the frame into place.
- Once you’re sure everything is correct, put the new hole plugs in using a rubber mallet (or a hammer and wood).
- You can refer to Endura Pet Door installation videos in the videos tab to help with this step.
Thermo/Quick Panel & Sliding Window
Difficulty
Easy
Steps
11
Time Required
0.5 Hours
Sections
03
Flags
00
Parts
- 1 Replacement Flap
- 3 Retainer Rings
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Position the Panel
- Lay the panel down on its edge, so that you can see the screw holes that are on the sides of the panel.
Step 2 Remove the Bottom Screws
- Remove the two screws nearest to the bottom of the panel on both sides.
Step 3 Loosen the Second Set of Screws
- Locate the second set of screws, right under the glass on either side.
- Loosen each screw a quarter turn.
Step 4 Remove the Flap
- Slide the flap assembly out of the bottom of the panel.
Step 5 Locate Flap Rod
- Locate the rod that holds the flap.
- If you have retainer rings that are holding the rod in place then you can pop one off using the flat head screwdriver.
- Then slide the rod out and remove the old flap.
- Slide the rod out and remove the old flap.
Step 6 Check the Magnets
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
Step 7 Loosen the Bellows
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting.
- To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 8 Position the New Flap
- Guide the rod through the flap and frame.
- If you removed a retainer ring, put a new one on by holding the other side of the rod in place while pushing the ring on with your fingers.
Step 9 Re-Install Flap Assembly
- Slide the flap assembly back in place in the bottom of the panel.
- Be sure that the tracks for the locking cover are on the same side as the height adjustment locks at the top of the panel.
Step 10 Attach Bottom Piece
- Screw in the bottom piece with the two screws that you removed.
Step 11 Tighten Middle Screws
- Tighten the screws that are under the glass.
Sash Window Panel
Printable Version
Parts
- 1 Replacement Flap
- 3 Retainer Rings
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Position the Panel
- Lay the sash panel down on its side so that you can see the screw holes on the sides by the flap.
Step 2 Remove Screws
- Remove the two screws nearest to the side of the flap on both the top and bottom using the Phillips head screwdriver and the electric drill.
Step 3 Remove Side Piece
- Slide out the side piece so that you can access the rod at the top of the flap.
Step 4 Remove Retainer Ring
- If you have retainer rings, you will need to loosen the middle set of screws and remove the entire flap and frame assembly from the unit. Then you can pop one ring off using the flat head screwdriver.
- If there is not a ring, instead of loosening screws and removing the flap frame assembly you can keep the assembly in place and slide just the rod out towards you to remove the flap.
Step 5 Remove Old Flap
- Remove the old flap.
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
Step 6 Stretch the Bellows
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting.
- To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 7 Position the New Flap
- Slide the rod back through the top of the flap.
Step 8 Re-Install Flap Assembly
- If you removed the entire flap and frame assembly and one of the retainer rings, install a new retainer ring with the teeth pointing out away from the flap and slide the entire assembly back into place.
Step 9 Re-Install Side Piece
- Screw the side piece that holds the flap assembly back in place with the two screws that you removed. If you loosened screws in the middle to remove the flap frame, tighten them back down.
Single Flap Door Mount (E2 Design)
Difficulty
Easy
Steps
05
Time Required
0.5 Hours
Sections
01
Flags
01
Parts
- 1 Replacement Flap
- 3 Retainer Rings
- 4 Reusable Screw Covers
Note: Scr
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Remove the Screws
- Remove the screw covers from the interior frame using your fingernail or a flat tool to pry them off.
- Remove the screws from the interior frame with the Phillips head screwdriver.
- As needed, cut through any caulking to remove the frame you are replacing the flap for.
Step 2 Remove the Flap Rod
- Look for a metal rod at the top of the flap frame—remove one of the circular metal retaining rings by forcing it off with a flathead screwdriver.
- You only need to remove one retainer ring.
- Push the metal rod through the flap frame until it comes out on the other side. Pull the rod out and remove the flap.
Step 3 Replace the Flap
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting. To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 4 Reinstall the Rod
- IGuide the metal rod back through the flap and frame.
- Push a new retainer ring on by holding the other side of the rod in place while pushing the ring on with your fingers.
- Each side only needs one ring, and the teeth need to be bent facing away from the flap. If you’re having difficulties putting the new ring on, try flipping the ring around so the teeth are facing the opposite direction.
Step 5 Reinstall Flap Assembly
- Reinstall the flap assembly into the opening, then screw them into place. Do not overtighten.
- Install the included new set of screw covers by pressing them on by hand.
- Add any caulking needed to reseal seams. Do not caulk the bottom edge of the outside frame! This provides water drainage for the unit.
FAQ
|
Are the replacement instructions the same for each Endura Flap model? No. Each Endura Flap has a different set of instructions for changing the flap. Please check the instructions that came with your flap and watching the instructional video that corresponds to the type of door you have. |
|
Can I purchase the hole plugs, retainer clip, and magnets separately? Yes, you can find the hole plugs, retainer clip, and magnets here. |
|
Do I need to remove the entire frame to take out the flap? Yes. You can watch this video to see how to take out the frame. |
|
Does the replacement flap come with a new rod? The rod must be purchased separately. However, 99.9% of the time, the rod will be re-usable even if your pet tears up the flap. |
|
How do I know what size flap I need? You can measure the dimensions of your flap and compare them to the flap size chart on this page. |
|
How many magnets come with each replacement flap? That depends on the size of the flap:
|
|
My Thermo Panel does not have the hole plugs and brass retainer rings - where do these Endura Flap parts go? Our replacement flap sets are designed to be universal for all door models. If you have a door that does not require the hole plugs or brass retainer rings, you can disregard those parts. |
|
What does the flap come with? It comes with hole plugs, pivot washers, and magnets for the bottom of the flap. |
Warranty
Endura Flap products have a lifetime warranty against defects in materials and workmanship under standard regular use. Damage caused by not using the product as intended, improper installation, and chewing is not covered under this warranty.Customer Reviews
| Flap Size | Flap Dimension | Rough Cut Out | Outside Frame Dimension | Stock No. |
|---|---|---|---|---|
| Small | 6" w x 11" h | 8 3/8" w x 15" h | 9 7/16" w x 15 3/4" h | 10PPC06 |
| Medium | 8 " w x 15" h | 10 1/2" w x 19" h | 11 1/2" w x 20" h | 10PPC08 |
| Large | 10" w x 19" h | 12 1/2" w x 23" h | 13 9/16" w x 23 5/8" h | 10PPC10 |
| Extra Large | 12" w x 23" h | 14 5/8" w x 27 1/8" h | 15 5/8" w x 28" h | 10PPC12 |
Flap rods are purchased separately: Stock No. 19PPRod
Installation Instructions
Door/Wall Mount & Vinyl Panel
Difficulty
Easy
Steps
09
Time Required
0.5 Hours
Sections
03
Flags
00
Parts
- 1 Replacement Flap
- 3 Retainer Rings
- 8 Hole Plugs
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
- Drill
Step 1 Remove the Hole Plugs
- First remove the Endura Flap from the door or wall.
- To do this, you will need to remove the hole plugs. Don't worry, we sent you some extra ones!
- You can drill a hole in each plug and wiggle the plug out with a screwdriver to pull them off.
Step 2 Unscrew the Frame
- Next unscrew the frame and remove the whole assembly from the door/wall.
Step 3 Remove Retainer Ring
- Now that the assembly that holds the flap is removed from the door/wall, look for a metal rod at the top of the frame that holds the flap.
- Remove a retainer ring from one end of the flap rod by forcing the ring off with a flathead screwdriver.
- You will need to do the same thing for replacing the inside flap of a Double Flap Door Mount. This is because the tunnel pieces are attached to the interior frame, so they cover up the flap rod. You do not need to complete this step if you are replacing the exterior flap.
Step 4 Remove the Rod
- Once you have removed a retainer ring from one end of the flap rod, you can push the rod through the flap frame until it comes out on the other side.
- Pull the rod out and remove the flap.
Step 5 Expand the Bellows
- Use a blow dryer to lightly heat the sides of the new flap and stretch them out to ensure a better seal.
Step 6 Check the Magnets
- Before installing your new flap you should check to make sure that the magnets in the flap and the frame are attracting correctly.
- If they seem to be repelling, you probably need to flip the flap around so they work properly.
Step 7 Position the New Flap
- Now slide the new flap in place in the frame, and guide the flap rod through the side of the frame, through the flap, and out the other side.
Step 8 Install Retainer Ring
- Push the new retainer ring on by holding the other side of the rod in place while pushing the ring on using your finger.
- Each side only needs one ring, and the teeth need to bent facing away from the flap.
Step 9 Re-Install the Pet Door
- Reinstall the flap and frame into the door or wall.
- Line the holes up so you can see light through them, then screw the frame into place.
- Once you’re sure everything is correct, put the new hole plugs in using a rubber mallet (or a hammer and wood).
- You can refer to Endura Pet Door installation videos in the videos tab to help with this step.
Thermo/Quick Panel & Sliding Window
Difficulty
Easy
Steps
11
Time Required
0.5 Hours
Sections
03
Flags
00
Parts
- 1 Replacement Flap
- 3 Retainer Rings
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Position the Panel
- Lay the panel down on its edge, so that you can see the screw holes that are on the sides of the panel.
Step 2 Remove the Bottom Screws
- Remove the two screws nearest to the bottom of the panel on both sides.
Step 3 Loosen the Second Set of Screws
- Locate the second set of screws, right under the glass on either side.
- Loosen each screw a quarter turn.
Step 4 Remove the Flap
- Slide the flap assembly out of the bottom of the panel.
Step 5 Locate Flap Rod
- Locate the rod that holds the flap.
- If you have retainer rings that are holding the rod in place then you can pop one off using the flat head screwdriver.
- Then slide the rod out and remove the old flap.
- Slide the rod out and remove the old flap.
Step 6 Check the Magnets
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
Step 7 Loosen the Bellows
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting.
- To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 8 Position the New Flap
- Guide the rod through the flap and frame.
- If you removed a retainer ring, put a new one on by holding the other side of the rod in place while pushing the ring on with your fingers.
Step 9 Re-Install Flap Assembly
- Slide the flap assembly back in place in the bottom of the panel.
- Be sure that the tracks for the locking cover are on the same side as the height adjustment locks at the top of the panel.
Step 10 Attach Bottom Piece
- Screw in the bottom piece with the two screws that you removed.
Step 11 Tighten Middle Screws
- Tighten the screws that are under the glass.
Sash Window Panel
Parts
- 1 Replacement Flap
- 3 Retainer Rings
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Position the Panel
- Lay the sash panel down on its side so that you can see the screw holes on the sides by the flap.
Step 2 Remove Screws
- Remove the two screws nearest to the side of the flap on both the top and bottom using the Phillips head screwdriver and the electric drill.
Step 3 Remove Side Piece
- Slide out the side piece so that you can access the rod at the top of the flap.
Step 4 Remove Retainer Ring
- If you have retainer rings, you will need to loosen the middle set of screws and remove the entire flap and frame assembly from the unit. Then you can pop one ring off using the flat head screwdriver.
- If there is not a ring, instead of loosening screws and removing the flap frame assembly you can keep the assembly in place and slide just the rod out towards you to remove the flap.
Step 5 Remove Old Flap
- Remove the old flap.
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
Step 6 Stretch the Bellows
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting.
- To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 7 Position the New Flap
- Slide the rod back through the top of the flap.
Step 8 Re-Install Flap Assembly
- If you removed the entire flap and frame assembly and one of the retainer rings, install a new retainer ring with the teeth pointing out away from the flap and slide the entire assembly back into place.
Step 9 Re-Install Side Piece
- Screw the side piece that holds the flap assembly back in place with the two screws that you removed. If you loosened screws in the middle to remove the flap frame, tighten them back down.
Single Flap Door Mount (E2 Design)
Difficulty
Easy
Steps
05
Time Required
0.5 Hours
Sections
01
Flags
01
Parts
- 1 Replacement Flap
- 3 Retainer Rings
- 4 Reusable Screw Covers
Note: Scr
Tools
- Magnetic Phillips head #2 screwdriver
- Flat head screwdriver
Step 1 Remove the Screws
- Remove the screw covers from the interior frame using your fingernail or a flat tool to pry them off.
- Remove the screws from the interior frame with the Phillips head screwdriver.
- As needed, cut through any caulking to remove the frame you are replacing the flap for.
Step 2 Remove the Flap Rod
- Look for a metal rod at the top of the flap frame—remove one of the circular metal retaining rings by forcing it off with a flathead screwdriver.
- You only need to remove one retainer ring.
- Push the metal rod through the flap frame until it comes out on the other side. Pull the rod out and remove the flap.
Step 3 Replace the Flap
- Position the new flap in place in the frame and make sure the magnets are attracting correctly. If they are not, try flipping the flap around (switching the interior and exterior faces).
- Sometimes the bellows (accordion-like sides of the flap) contract during shipping and prevent the magnets from attracting. To fix this, remove the pivot washers from the top corners of the flap and use a blow dryer to lightly heat the bellows and stretch them back out.
Step 4 Reinstall the Rod
- IGuide the metal rod back through the flap and frame.
- Push a new retainer ring on by holding the other side of the rod in place while pushing the ring on with your fingers.
- Each side only needs one ring, and the teeth need to be bent facing away from the flap. If you’re having difficulties putting the new ring on, try flipping the ring around so the teeth are facing the opposite direction.
Step 5 Reinstall Flap Assembly
- Reinstall the flap assembly into the opening, then screw them into place. Do not overtighten.
- Install the included new set of screw covers by pressing them on by hand.
- Add any caulking needed to reseal seams. Do not caulk the bottom edge of the outside frame! This provides water drainage for the unit.
FAQ
|
Are the replacement instructions the same for each Endura Flap model? No. Each Endura Flap has a different set of instructions for changing the flap. Please check the instructions that came with your flap and watching the instructional video that corresponds to the type of door you have. |
|
Can I purchase the hole plugs, retainer clip, and magnets separately? Yes, you can find the hole plugs, retainer clip, and magnets here. |
|
Do I need to remove the entire frame to take out the flap? Yes. You can watch this video to see how to take out the frame. |
|
Does the replacement flap come with a new rod? The rod must be purchased separately. However, 99.9% of the time, the rod will be re-usable even if your pet tears up the flap. |
|
How do I know what size flap I need? You can measure the dimensions of your flap and compare them to the flap size chart on this page. |
|
How many magnets come with each replacement flap? That depends on the size of the flap:
|
|
My Thermo Panel does not have the hole plugs and brass retainer rings - where do these Endura Flap parts go? Our replacement flap sets are designed to be universal for all door models. If you have a door that does not require the hole plugs or brass retainer rings, you can disregard those parts. |
|
What does the flap come with? It comes with hole plugs, pivot washers, and magnets for the bottom of the flap. |
Warranty
Endura Flap products have a lifetime warranty against defects in materials and workmanship under standard regular use. Damage caused by not using the product as intended, improper installation, and chewing is not covered under this warranty.Customer Reviews
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